Boring cutter
Professional Boring Cutter for Precision Machining
Our high-quality boring cutter delivers exceptional performance for machining applications. Designed for durability and precision, this tool helps professionals achieve perfect boring operations with minimal vibration.
Key Features:
- High-speed steel construction for extended tool life
- Precision ground cutting edges for superior finish
- Optimized chip evacuation design
- Multiple diameter options available
- Compatible with various machine tool holders
Technical Specifications
| Parameter | Specification |
|---|---|
| Material | M42 High Speed Steel |
| Hardness | HRC 65-67 |
| Cutting Diameter Range | 5mm - 50mm |
| Shank Type | Weldon, CAT, BT |
| Coating | TiAlN (Optional) |
| Max Cutting Depth | 250mm |
Applications
Our boring cutter is ideal for various industrial applications including:
- Engine block machining
- Precision bore finishing
- Large diameter hole boring
- Line boring operations
- Jig boring applications
Boring Cutter FAQ
Q: What maintenance does a boring cutter require?
A: Regular maintenance of your boring cutter includes proper cleaning after use, checking for wear or damage, and ensuring correct storage conditions. Always inspect cutting edges before use and resharpen when necessary. Lubricate moving parts according to manufacturer recommendations to ensure smooth operation and extended tool life.
Q: How do I select the right boring cutter for my application?
A: Consider these factors when selecting a boring cutter: material being machined, required diameter and tolerance, machine tool capabilities, and production volume. For hard materials, choose a cutter with appropriate coating. For high-precision work, select micro-adjustable models. Consult our technical team for specific application recommendations.
Performance Data
| Material | Cutting Speed (m/min) | Feed Rate (mm/rev) |
|---|---|---|
| Mild Steel | 60-80 | 0.12-0.25 |
| Stainless Steel | 40-60 | 0.10-0.20 |
| Cast Iron | 70-90 | 0.15-0.30 |
| Aluminum | 150-300 | 0.20-0.40 |
Boring Cutter Operation Tips
- Always use appropriate cutting fluids for optimal performance
- Ensure proper tool holding rigidity to minimize vibration
- Start with conservative cutting parameters and adjust as needed
- Use shortest possible tool extension for maximum stability
- Monitor tool wear regularly to maintain cutting quality
Q: What are the advantages of using a boring cutter versus other hole making methods?
A: Boring cutters offer several advantages: superior dimensional accuracy (tolerance up to 0.005mm), excellent surface finish (Ra 0.4μm achievable), ability to correct pre-existing hole misalignment, and capability to create precise large diameter holes. Unlike drilling or reaming, boring allows for diameter adjustment and can handle interrupted cuts more effectively.
Available Sizes and Configurations
| Model Number | Diameter Range (mm) | Minimum Bore Depth | Shank Type |
|---|---|---|---|
| BC-5 | 5-15 | 1xD | Weldon |
| BC-15 | 15-30 | 1.5xD | CAT40 |
| BC-30 | 30-50 | 2xD | BT50 |
Troubleshooting Guide
| Problem | Possible Cause | Solution |
|---|---|---|
| Poor surface finish | Dull cutting edges, incorrect feed rate | Resharpen tool, adjust feed rate |
| Excessive vibration | Tool overhang too long, insufficient rigidity | Reduce overhang, check holder condition |
| Rapid tool wear | Excessive speed, improper coolant | Reduce cutting speed, improve coolant application |